Membrane manufacturing lines

Hollow fiber membrane fabrication machine (TIPS process)

SepraTek has an innovative Thermally Induced Phase Separation (TIPS) process that enables the production of chemically stable, large-diameter porous hollow fiber membranes without stretching process. Sepratek's TIPS process can also produce hollow fiber membranes with various porosities as well as a robust hollow fiber membrane through braiding the hollow fiber with a high strength of polyester yarn.
Sepratek’s TIPS process can produce chemically stable materials that cannot be manufactured by the DIPS process into hollow fiber membranes. Sepratek’s TIPS spinning systems are designed and manufactured by engineers with many years of field and experimental experience.

The TIPS-based manufacturing facility is designed and manufactured using valuable know-hows acquired through many years of in-house R&D efforts, such as twin-screw extruder design, supply method of materials to the extruder, piping design from the discharge port to the spinning nozzle and spinning process for producing of a hollow fiber membrane with a porous structure on its outer surface. A brief description of the manufacturing facilities is as follows.

  • No stretching process required for the formation of porous structures.

  • Designed with Sepratek's proprietary technology, it is possible to choose from a variety of nozzles that exhibit uniform temperature distribution.

  • Controlling of temperatures of the spinning nozzle, the bore liquid supplied to the nozzle, and the dope solution, respectively.

  • Producing of hollow fiber membranes with varying diameters and porosities.

  • Precisely spinning of hollow fiber membrane with a dimensional specification and controlling of its take-up speed.

  • East to operate and maintain.

SepraTek also supplies a batch-type of TIPS spinning equipment that uses an autoclave tank for preparing of high-temperature dope solution instead of the twin-screw extruder, and SepraTek can offer customers consultation on the manufacture of membranes. The membranes that can be manufactured using the manufacturing facility are as follows;

  • Microfiltration/ultrafiltration membanes

  • Nanofiltration/RO membranes

  • Pervaporation/vapor permeation membranes

  • Gas separation membranes

Hollow fiber membrane fabrication machine (NIPS process)

SepraTek’s hollow fiber membrane manufacturing machine is designed and manufactured based on the expertise of Sepratek's engineers who have accumulated wealthy experiences from on-site R&D for many years. Hollow fiber membranes are manufactured by NIPS (Non-solvent Induced Phase Separation) and can be manufactured in various inner diameters and thicknesses through precise control, and can also be customized up on request from customers. A brief description of the NIPS hollow fiber manufacturing facility is as follows;

  • Easy air-gap adjustment.

  • Manufacture of perfect hollow fiber shape using a spinning nozzle designed with Sepratek's technology.

  • Controlling of the temperatures of nozzle, bore liquid, and dope solution, respectively.

  • Precisely controlling of hollow fiber spinning and take-up speeds.

  • Easy to operate and maintain.

SepraTek offers membrane fabricating equipment for R&D designed to achieve fast and accurate results as manufacturing variables change. In addition, SepraTek offers its customers consultation on membrane manufacturing technology such as module potting machine, potting adhesive supplier, module cutting machine, and spinning nozzle. Membranes that can be manufactured using the manufacturing facility are as follows;

  • Microfiltration/ultrafiltration membranes

  • Nanofiltration/RO membranes

  • Pervaporation/vapor permeation membranes

  • Gas separation membranes

SepraTek’s hollow fiber membrane fabricating machine

Hollow fiber membrane fabricating machines HFS-101

  • Compact spinning machine

  • Small footprint: 1.2(L) x 0.65(W) x 1.5(H) m

  • Mounting of spinning nozzle designed and fabricated by SepraTek.

  • Control parameters:

  • Spinning temperature

  • Spinning speed

  • Air gap

  • Coagulant temperature

  • Take-up speed

  • PLC-based control system and touch screen: parameters input and monitoring through the touch screen.

Hollow fiber membrane fabricating machines HFS-102

  • Lab-scaled spinning system

  • Small footprint : 3.4 (L) x 0.8 (W) x 2.2 (H) m

  • Equipped with an autoclave tank for preparing a dope solution and a magnetic-sealed agitator.

  • Mounting of spinning nozzle designed and manufactured by SepraTek.

  • Control parameters;

  • Spinning temperature.

  • Spinning speed.

  • Air gap

  • coagulant temperature

  • Tension and take-up speed.

  • PLC-based control system and touch screen: parameters input and monitoring through the touch screen.

Hollow fiber membrane fabricating machines HFS-103

  • Pilot-scaled or commercial spinning line

  • Installation space: 95(W) x 900(L) x 250(H) cm

  • Equipped with an autoclave tank for preparing a dope solution and a magnetic-sealed agitator.

  • Coagulation and extraction baths.

  • Mounting of spinning nozzle designed and manufactured by SepraTek: 1~4 nozzles.

  • Control parameters;

  • Spinning temperature.

  • Spinning speed.

  • Air gap

  • Coagulant temperature

  • Tension and take-up speed.

  • PLC-based control system and touch screen: parameters input and monitoring through the touch screen.

Hollow fiber membrane production line HFS-200 series

  • Commercial production line of hollow fiber membrane

  • Installation space: depending on production capacity.

  • Equipped with an autoclave tank for preparing a dope solution and a magnetic-sealed agitator.

  • Coagulation and extraction baths.

  • Mounting of spinning nozzle designed and manufactured by SepraTek: 1~4 nozzles.

  • Production of braid-reinforced hollow fiber membrane (optional)

  • Dual tanke-up system for continuous production.

  • Control parameters;

  • Spinning temperature.

  • Spinning speed.

  • Air gap

  • Coagulant temperature

  • Tension and take-up speed

  • PLC-based control system and touch screen: parameters input and monitoring through the touch screen.

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